A Simple Drill Bit Maintenance Log That Can Reduce Unnecessary Purchases

The Bit Brief · Planning & Logistics

When replacement decisions are based on memory, usable tools may be discarded and worn tools may accidentally return to the rig. A small drill bit maintenance log can improve both purchasing discipline and field readiness. You do not need specialized software to begin.

What a useful bit record looks like

Track each tool with an ID that stays with it across service cycles. The minimum columns are:

Field Example of what to record
Bit ID Internal unique number or tag
Manufacturer and model As stamped or confirmed
Type and diameter DTH button bit, size and shank
Last drilling job Site, rock conditions and rig
Footage or meters Total and since last service
Inspection status Ready, needs assessment, retired
Visible damage Face flats, gauge wear, missing buttons
Service details Dates, proposed work, approved cost
Logistics Shipping or pickup details and return date
Final outcome Returned to service, rejected, replaced

Add a quick field-inspection checklist

At planned changes, ask the crew to capture a face photo, side photo, unusual wear or chipping, estimated drilled footage and any penetration changes. Track safety-critical concerns separately and remove suspect tooling from operation pending qualified assessment. Use the OEM's published wear and retirement criteria rather than a team-invented universal rule.

Mark readiness clearly

Three labels often work well: READY for tools that have passed relevant checks, HOLD FOR REVIEW for bits awaiting inspection or service, and RETIRED for tools that must not return to work. The ready rack should never be a place to store unknown worn bits.

Review the data once a month

A short purchasing review should answer: How many bits were newly purchased? How many serviceable bits returned after sharpening? What did each group cost? How much usable footage was obtained? Did one bit model, formation or operator show an unusual wear pattern?

Even if the first month contains incomplete records, trends become more useful as the same tools are tracked over time. Where possible, compare similar jobs and geological conditions instead of pooling all bit types together.

Use the log to trigger maintenance

Set inspection checkpoints from your specific equipment and bit guidance. Sandvik advises proactive resharpening before severe wear and also at certain observed damage indicators. A record helps distinguish scheduled care from emergency repairs. It can also create a winter refurbishment list before the summer work calendar fills up.

What to attach to a service request

When contacting a refurbishment shop, send the bit ID, make/model, diameter, quantity, clear photos and deadline. That information reduces back-and-forth and makes it easier to reconcile returned tooling against the shipped list.

If your log reveals an eligible batch needing attention, explore DG Carbide's carbide button sharpening and request a coordinated service estimate. Based in Saugerties, NY, we welcome inquiries from local crews and businesses shipping from across the country.

Frequently asked questions

Do I need expensive software to track bit life?

No. A shared spreadsheet or paper-based log can work if bit IDs, wear, footage and service history are consistently recorded.

How does recordkeeping save money?

It improves decisions about when to service or replace, supports cost-per-foot comparisons and prevents uninspected bits from being counted as ready inventory.

Before you buy another bit, ask DG Carbide.

Sharpening, refurbishment and eligible carbide button replacement from Saugerties, New York. Serving local contractors and accepting nationwide mail-in inquiries for compatible bits.

Request a service quote →

Technical decisions depend on the bit maker's limits, equipment conditions and inspection. Savings examples are illustrative and are not DG Carbide pricing or customer results.

Technical references: Sandvik rock-tool resharpening guidance. Follow the guidance for your specific bit and equipment.

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